Tempered vs. Annealed Glass: Differences and Applications

June 14, 2025

Glass is a versatile material used in countless applications, but not all glass is created equal. Two of the most common types are tempered and annealed glass. Understanding their differences and best uses is essential for safety, function, and compliance.


What is Annealed Glass?

Annealed glass is the basic form of glass produced by slowly cooling it after formation. This process relieves internal stresses, making it stable and workable. However, annealed glass can break into large, sharp shards when shattered, posing a risk in certain settings.


What is Tempered Glass?

Tempered glass, also known as toughened glass, is heat-treated to increase its strength. It's about four to five times stronger than annealed glass. When broken, it shatters into small, blunt pieces that are less likely to cause injury. Tempered glass is considered a type of safety glass.


Key Differences

  • Strength: Tempered glass is much stronger than annealed glass.
  • Safety: Tempered glass breaks into harmless pieces, while annealed glass breaks into sharp shards.
  • Processing: Annealed glass can be cut or drilled after manufacturing, while tempered glass cannot be modified once it's been tempered.
  • Cost: Tempered glass is generally more expensive due to the additional processing.


Common Applications

Annealed Glass

  • Picture frames
  • Cabinet doors
  • Small interior windows not subject to impact
  • Mirrors (often backed with safety film)


Tempered Glass

  • Shower doors
  • Sliding doors and patio doors
  • Storefronts and curtain walls
  • Automotive windows
  • Glass railings and partitions


Building Codes and Safety

Many building codes require tempered glass in hazardous locations such as doors, bathrooms, and near staircases. Always consult local codes to determine which type is appropriate.


Conclusion

Choosing between tempered and annealed glass depends on the specific application, budget, and safety requirements. While annealed glass has its place, tempered glass is often the better choice where strength and safety are priorities.